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The tab of the rail 1 must lie flat on the crosspiece. Make sure that the insets are set to the same note height at all six positions. Place the cash-out cassette 1 on the loading aid as shown in the picture, and open the cassette lid see the section "Opening the cassette".

Page Preparing The Banknote Bundles The cassettes Device Overview and Operation Preparing the banknote bundles Check the banknotes for damages before you put them into the cash-out cassettes. The following banknotes should be rejected: torn, glued, folded, creased, stapled or clipped banknotes. Page Inserting Banknote Bundles Device Overview and Operation The cassettes Inserting banknote bundles Also follow the instructions for filling the cash-out cassette on the inside of the cassette cover.

General instructions for filling the cassette Remove any existing bank wrappers made of paper, plastic or rubber before inserting the banknote bundle. Page The cassettes Device Overview and Operation New and used banknote bundles If you use new and used banknote bundles in one cassette, always insert the bundles with the used banknotes into the cassette first. Then insert the bundles with the new banknotes after you separated them at the cut edges see the section "Preparing the banknote bundles".

Page Device Overview and Operation The cassettes Always insert banknote bundles which are bent horizontally into the cash-out cassette in such a way that the side of the bundle bulging out is pointing towards the pressure carriage. Take the banknote bundles from the packaging, fan the banknotes and put them into the cassette as shown in the picture.

Page Special Comments For Deformed Banknotes The cassettes Device Overview and Operation Special comments for deformed banknotes Possible deformation of banknotes Type A: Type B: Type C: Deformation near the S shape Wavy shape hologram Type A: Turn the bundle so that the deformed corner of the banknote is pointing towards the cassette end from which the banknotes are dispensed and not to the pressure carriage.

Page Device Overview and Operation The cassettes Type C: If the bundle has a wavy shape as a result from having been tied, turn it so that the deformed corners are pointing towards the end from which the banknotes are dispensed and not towards the pressure carriage. Closing the cassette If the cassette does not have a lock, you must close the cassette lid 1 and turn the green locking lever 2 to the left. If the indicator is blue, the cassette has been tampered with or has been forced open tamper indicator.

Page Cassette Initialization Cassette initialization Device Overview and Operation Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes. With the initialization the system will be informed about the cassette number, the currency and the denomination of the banknotes. If the locking handle jams and you cannot pull out the CMD-V4, you should always see the chapter "Troubleshooting".

There is a function button on the controller for this purpose. Pressing this button lets you cycle through the possible functions on the status display. Page Start-Up The following tasks have to be carried out in the specified sequence when the cash media dispenser CMD-V4 is started up for the first time: 1. Adjust the cash cassettes to the note size if this was not done at the production plant 2. Initialize the CMD-V4 2. Adjust the cash cassettes to the note size if this was not done at the production plant if replacement makes this necessary 3.

Turn on the CMD-V4. Leave jumper 7 connected until the status display shows the value 'io'. Filling cassettes with real cash and inserting them When the device has been turned on and no errors have occurred, the cash- out cassettes have to be filled with real cash.

Page Troubleshooting Additional messages may be displayed during initialization, after powering up and after a reset. It is also possible to run an internal test to see if the CMD-V4 is ready for operation. You can find more on this in the "Function test" section of the "Device Overview and Operation" Controller faulty Replace the controller. Controller test after Power None On displays are flashing and keep changing Warning: Battery too weak Replace battery controller Controller faulty Replace the controller.

The controller must be replaced. Software missing Reload firmware. Page SAT or the controller has to be replaced. If the magnet moves all the way, the CMD-V4 can go back into operation. If the fault recurs within a short time and checking the single reject Page MA6 has been plugged in correctly.

Check whether the digital photosensor is firmly attached to the switchover lever. Place the CMD-V4 in the safe in its dispensing position safety switch closed. Reinsert the RR cassette, select test If the motor tries to start, but there is a loud running noise: check the cash paths of the CMD-V4 for a massive note jam. Set the CMD-V4 in the safe to cash-out position safety switch closed and select test function 1 Reset on the function button.

Check whether the magnet for dispensing from cassette x the retaining shaft moves stiffly. If necessary check the movement of the magnet with test function '2' — Re-insert the cassette. Can you dispensed or faulty amount hear the pressure carriage of pressure against the moving forward? Remove cassette x, and check whether the right type of banknote was inserted.

Note: When this error has occurred for the first time, the CMD-V4 will continue to function until operation shuts down automatically when the level of dirt increases. B If a cassette cannot be inserted Page reset , remove the stacker unit and, from below, clean the surfaces of the prism between the stacker wheels.

Put the CMD-V4 back in its dispensing position. Check the upper or lower area of the vertical transport facility and remove any notes that are there 1. Swing the cover back until you hear it click into place.

The dispensing areas can only be checked when the cassettes have been removed from the dispensing units see chapter "Device Overview and Operation", section "Removing the cassette". Stacker wheel area Check the area round the vertical transport and if necessary remove any notes. Push the green unlocking levers 1 out, and pull the flap 2 forward.

Check the dispensing area and if necessary remove the banknotes. Gear tracks of the output transport Vertical output If the clamp has come to a standstill at To remove the CMD controller first detach all connectors from the controller.

Push the fastening bolts 1 to 5 together and carefully remove the CMD controller. Remove screws 1 and 2 on the right-hand side. Pull the output transport apart slightly Detach connector 1 and remove the cable from the securing clips. Loosen screws 2 and 3 and pull the plate 4 a little out of the device see arrow.

Detach connector 1 from the CMD controller. Remove screws 2 and 3. Remove screws 1 and 2 on the other side. Detach connector 1. Loosen screw 2 and unhook the ground strap. Loosen screw 2 and unhook the ground strap 3. Loosen screw 1 and detach connector 2. Loosen screw 1 on the bottom of the shutter.

Push the cable 2 a little to the right, unhook it on the left side and remove it to the left. Detach tab connectors 1 and 2 from the controller and connectors 3 and 4 from the distributor board. Proceed in the same way for the other three connectors.

Push the white pins 1 to 6 down and remove the distributor board with its cover. The upper dispensing unit always includes the thickness measuring station. The two dispensing units must not be confused. Remove the cover 1 by pulling it off.

Upper dispensing unit with thickness measuring station Removal This cable must be unplugged 1. Detach connector 2 from the distributor board. Remove the dispensing unit in the direction of the arrow. If you cannot close them, check the proper fit of the dispensing unit. The clamp closes at the same time and has to engage. Turn the routing disks back by approx. Remove the clamp upwards. Remove the ball bearings with the black hooks 1 and the toothed wheels 2 on both sides of the clamp.

Loosen the cable fixing 1 and pull out the cable. Make sure that the cable is not pulled back again and secure it, if necessary. Installation Feed the cable in 1 as shown in the picture by moving it slightly back and Insert the securing pin 2 with the clamp open.

In the illustration the cable is not yet pulled taut. Close the clamp. The two latches, one on each side, must be engaged manually. Performing maintenance All photosensors are only allowed to be cleaned in a dry state. Then, using a test program or the actual application, you have to run a dispensing test in which at least five notes have to be dispensed from each cassette without errors.

All photosensors are only allowed to be cleaned in a dry state. Page Approved Maintenance Materials Maintenance and Service Maintenance Approved maintenance materials You can order the items listed below electronically or from our service partner. Page Extension Connector For Dispensing Unit 3 Extension connector for dispensing unit 3 Pin Assignments Extension connector for dispensing unit 3 module positions 5 and 6 An extension PCB containing the power drivers, power sources, level converters and the like is used for dispensing unit 3 positions 5 and 6.

Logical signals TTL level or analog level are passed via the extension connector. Page Connector For Shutter Incl. Z Module Connector for shutter incl. Z module Pin Assignments Connector for shutter incl. Page Pin Assignments Connector for shutter incl.

Gate input of transport1 Gate input of transport2 Gate input of transport3 Gate input of transport Page Pin Assignments CMD controller Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit Page Pin Assignments CMD controller Connectors at the right side of the controller: X40 jumpers Berg pin connector, 2 x pin Reihe ;10 Designation 'Door' pay attention to safe door , to be polled by firmware 'SCOP' connected, to be polled by firmware 'Jump A' reserve input A , to be polled by firmware 'Jump B' reserve input B , to be polled by firmware 'Jump C' reserve input C , to be polled by firmware Page 4-channel distributor board Pin Assignments Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit Page 1-cassette housing complete without latching mechanism Dispensing units Double dispensing unit CMD-V4 without thickness measuring station Double dispensing unit CMD-V4 with thickness measuring station Single dispensing unit CMD-V4 without thickness measuring station Single dispensing unit CMD-V4 with thickness measuring Page Index Index Banknote width Function button Bundle reject Function test Bundle retract Initial start-up Cash-out cassette Initialization , Cash-out cassettes Cassette handling Cassette initialization Jumper settings CMD controller Connectors Component control Lithium batteries Print page 1 Print document pages.

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